Hyundai Genesis: Intake And Exhaust System / Surge Tank Repair procedures

Removal and Installation

1.	Disconnect the battery "-" terminal from the trunk room.

2.	Remove the engine cover.

3.	Remove the engine room cover. (Refer to Engine And Transaxle Assembly - "Engine Cover")

4.	Remove the Cowl Top Cover. (Refer to Body - "Cowl Top Cover")

5.	Remove the Engine room bulkhead (A).

6.	Remove the air cleaner assembly. (Refer to Intake Exhaust System - "Air Cleaner")

7.	Disconnect the fuel hose (A,B) and Brake vacuum hose (C).

8.	Disconnect the PCSV connector (A).

9.	Disconnect the VIS connector (A), Condenser connector (B), MAP sensor connector (C).

10.	Disconnect the throttle body connector (A).

11.	After loosening the fixing bolt, remove the wiring protector (A).

12.	Remove the throttle body Cooling hose (A), PCSV hose (B).

13.	Remove the surge tank fixing bracket (A). Tightening torque : 18.6~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 Ib-ft)

14.	Remove the surge tank (A). Tighten the surge tank bolts in two or three steps. a ~ h : 1st step order / 1 ~ 8 : 2st step order Tightening torque Step 1 : 3.9~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 Ib-ft) Step 2 : 9.8~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 Ib-ft)

15.	To install, reverse the removal procedure.

Surge Tank Components and Components Location

Components 1. Surge tank2. VIS actuator ...

Intake Manifold Components and Components Location

Components 1. Intake manifold ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Hood Assembly Repair procedures

Replacement     • When removing the fender, wrap protective tape around a screwdriver or remover not to damage components.     • Removing or installing the hood requires an assistant. 1. After loosening the hood hinge (A) mounting bolts, re ...

Hyundai Genesis (DH) 2013-2016 Service Manual: Rear Console Cover Repair procedures

Replacement     • Put on gloves to prevent hand injuries.     • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components. • When removing the interior trim pieces, use a p ...