Hyundai Genesis: Parking Brake System / Parking Brake Assembly Repair procedures

Removal

1.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad")

2.	Remove the IPM after removing the nut and connector. (Refer to Body Electrical System - "BCM")

3.	Disconnect the parking brake switch connector (A).

4.	Remove the parking brake pedal mounting bolts and nut (B), then remove the parking brake pedal.

5.	Remove the cable adjust nut (B) and cable guide (C). And then detach the parking brake cable after tightening the fixing clip (D) with cable tie.

6.	Remove the floor console. (Refer to Body - "Console")

7.	Remove the crash pad and cowl cross bar assembly. (Refer to Body - "Crash Pad")

8.	Remove the heater & blower unit. (Refer to Heating,Ventilation, Air Conditioning - "Heater Unit")

9.	Loosen the cable fixing nut (B) and detach the rear parking brake cable which is connected to the equalizer. And then remove front parking brake cable (A).

1.	Raise the vehicle, and make sure it is securely supported.

2.	Remove the rear tire and wheel.

3.	Remove the brake caliper and Rear disc brake. (Refer to "Rear Disc Brake Removal")

4.	Remove the parking brake cable (B). (1) After removing the bolt (A). Tightening torque : 6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0lb-ft) (2) Remove the clip (A) and then lift up the cable guide spring (B). (3) Remove the parking brake cable by pushing it in the arrow direction.

5.	Remove the shoe hold down pin (A) and the spring (B), shoe hold down washer (C) by pushing the retainer spring and turning the pin.

6.	Remove the adjuster assembly (B), the lower return spring (A) and full off spring (C).

7.	Remove the upper return spring (C) and the brake shoes (D).

Installation

1.	Install the operating lever assembly (E).

2.	Install the upper return spring (C) and the brake shoes (D).

3.	Install the adjuster assembly (B) and the lower return spring (A).

4.	While pressing the spring, install the brake shoe hold down pin (A) and spring (B).

5.

Install the parking brake cable (B), then install the bolt (A). How to install the DIH cable (Quick Fit type) 1. Put the inner cable into the knuckle hole in DIH lever operating direction when installing the cable (B). 2. Confirm that the cable is fixed certainly by pulling it, before installing the bolt (A).

6.	Install the rear brake disc, then adjust the rear brake shoe clearance. (1) Remove the plug from the disc. (2) Rotate the toothed wheel of adjuster by a screw driver until the disc does not move, and then return it by 6 notches in the opposite direction.

7.	Install the brake caliper assembly. (Refer to "Rear Brake Installation")

8.	Install the tire and wheel.

9.

If the parking brake shoe or the brake discare replaced with new ones, perform the brake shoe bed-in procedure. (1) While operating the parking brake pedal for 147N (15 kgf, 33 lbf) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60kph (37.3 mph). (2) Repeat the procedure mentioned above more than two times. (3) Parking should be possible at 30% grade uphill. After adjusting parking brake, check the following matters. 1. Must be free from troubles when the parking pedal is operated at 981 N (100 kgf, 220 lbf). 2. Check that all parts move smoothly. 3. The parking brake indicator lamp must turn on after the parking pedal is worked and must go off after the pedal is released.

1.	Install the parking brake cable (A).

2.	Install the fixing clip (C), washer plain (D) and cable adjusting nut (B) after fixing the parking brake cable.

3.	Install the parking brake pedal, and then install the parking brake pedal mounting bolts and nut (D).

4.

Adjust the parking brake pedal stroke by turning the adjusting nut(A). (1) Adjust the adjusting nut (A) so that parking brake pedal stroke is to be 3 notches when operating effort is 196 N (20 kg.f, 44 lb) after full stroke operation of parking brake pedal over 3 times for setting parking wire. 1. The parking brake adjustment must be carried out after adjusting the rear shoe. 2. After adjusting parking brake, check the following matters. 1) Ensure there is no clearance between the adjusting nut and pin. 2) Check securely that the brake is not dragging.

5.	Reconnect the parking brake switch connector(A).

6.	Install the heater & blower unit. (Refer to Heating,Ventilation, Air Conditioning - "Heater Unit")

7.	Install the crash pad and cowl cross bar assembly. (Refer to Body - "Crash Pad")

8.	Install the floor console. (Refer to Body - "Console")

Adjustment

1.	Raise the vehicle, and make sure it is securely supported.

2.	Remove the rear tire and wheel.

3.	Remove the plug from the disc.

4.	Rotate the toothed wheel of adjuster by a screw driver until the disc does not move, and then return it by 6 notches in the opposite direction.

5.	Install the plug on disc and then rear wheel & tire.

1.

Adjust the adjusting nut (A) so that parking brake pedal strokeis to be 3 notches when operating effort is 196 N (20 kg.f, 44 lb) after full stroke operation of parking brake pedal over 3 times for setting parking wire. 1. The parking brake adjustment must be carried out after adjusting the rear shoe. 2. After adjusting parking brake, check the following matters 1) Ensure there is no clearance between the adjusting nut and pin. 2) Check securely that the brake is not dragging.

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