Hyundai Genesis: Fuel Delivery System / Delivery Pipe Repair procedures
| • |
In case of removing the high pressure fuel pump, high
pressure fuel pipe, delivery pipe, and injector, there may be injury
caused by leakage of the high pressure fuel. Do not perform any repair
work right after the engine stops.
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|
| 1. |
Turn the ignition switch OFF and disconnect the battery negative (-) cable. |
| 2. |
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
| • |
When removing the fuel pump relay, a Diagnostic Trouble Code
(DTC) may appear. Delete the code with the GDS after completion of
“Release Residual Pressure in Fuel Line” work. |
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|
| 3. |
Disconnect the injector connectors (A,B). 
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| 4. |
Remove the intake manifold.
(Refer to Engine Mechanical System - "Intake and Exhaust System") |
| 5. |
Remove the high pressure fuel pipe.
| (1) |
Remove the bracket mounting bolt (A). 
|
| (2) |
Remove the high pressure pipe flange nut (A,B) in the order of A and B with the special service tool [SST No.: 09314-3V100]. |
| (3) |
Remove the high pressure pipe bracket bolt (C). 
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|
| 6. |
Remove the delivery pipe and injector assembly from engine after removing mounting bolt(A). 
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| • |
Do not use already used injector fixing clip again. |
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| • |
Install the component with the specified torques. |
| • |
Note that internal damage may occur if the component drops. In this case, use it after inspecting. |
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| • |
Apply engine oil to the injector O-ring. |
| • |
Do not use already used injector O-ring again. |
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| • |
Do not use already used bolt again. |
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| • |
When inserting the injector, be careful not to damage the injector tip. |
|
| 1. |
To install, reverse the removal procedure.
Delivery pipe installation bolt:
18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
High pressure fuel pipe installation nut:
29.4 ~ 35.3 N.m (3.0 ~ 3.6 kgf.m, 21.7 ~ 26.0 lb-ft)
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Removal
1.
Turn the ignition switch OFF and disconnect the negative (-) battery cable.
2.
Disconnect the accelerator position sensor connector (A).
3.
Remove the mounting nut (C) after rem ...
Removal
In case of removing the high pressure fuel pump, high
pressure fuel pipe, delivery pipe, and injector, there may be injury
caused by leakage of the high pressure f ...
Other information:
Removal
1.
Remove the rear wheel and tire (A) from the rear hub.
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
Be careful not to damage the hub bolts when removing the rear wheel and tire (A).
2.
With the brake engaged, remove the s ...
Jump starting can be dangerous if
done incorrectly. Follow the jump
starting procedure in this section to
avoid serious injury or damage to
your vehicle. If in doubt about how to
properly jump start your vehicle, we
strongly recommend that you have a
service technician or towing servic ...
Accelerator Pedal Repair procedures
High Pressure Fuel Pump Repair procedures