Hyundai Genesis: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Turn the ignition switch OFF and disconnect the negative (-) battery cable.
3.
Fold the rear seat cushion.
4.
Remove the service cover (A) of the fuel pump after loosening the screws.

5.
Disconnect the fuel feed tube quick - connector (A).

6.
Lift the vehicle.
7.
Remove the rear-RH wheel, tire and inner wheel house.
8.
Disconnect the fuel tank extension connector (A), and then remove the wiring harness from the vehicle.

9.
Remove the center muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
10.
Remove the propeller shaft assembly.
(Refer to Driveshaft and Axle - "Propeller shaft Assembly")
11.
Disconnect the fuel filler hose (A) and leveling hose (B).

12.
Support the fuel tank with jack (A).

13.
Remove the fuel tank installation nut (A) and then loosen the fuel tank (B).

14.
Disconnect the vent hose (A) and then remove the fuel tank.

Installation
1.
To install, reverse the removal procedure.

Fuel tank band installation nut:
44.1 ~ 53.9 N.m (4.5 ~ 5.5 kgf.m, 32.5 ~ 39.8 lb-ft)

Repair procedures
Fuel Pressure Test 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")     When removing the fuel pump re ...

Fuel Pump Repair procedures
Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Fold the rear seat cushion. 3. Remove the fuel pump se ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Driver Airbag (DAB) Module and Clock Spring Repair procedures


Removal 1. Disconnect the battery negative cable and wait for at least three minutes before beginning work. 2. Put a flat tool(O4mm) into a guide hole located in the bottom of steering wheel and press a spring.     When put a tool into a hole, make sure not to damage an ...

Hyundai Genesis (DH) 2013-2016 Service Manual: Rear Cross Member Repair procedures


Removal 1. Loosen the wheel nuts slightly. Raise the vehicle, and make sure it is securely supported. 2. Remove the front wheel and tire (A) from the rear hub. Tightening torque: 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)     Be careful not to damage the ...

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