Hyundai Genesis: Crash Pad / Cowl Cross Bar Assembly Repair procedures

Replacement

• Put on gloves to prevent hand injuries.

• When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components. • When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface. • Take care not to bend or scratch the trim and panels.

1.	Disconnect the negative (-) battery terminal.

2.	Recover the refrigerant with a recovery/recycling/charging station.

3.	When the engine is cool, drain the engine coolant from the radiator. (Refer to Engine Mechanical System - “Coolant”)

4.	Remove the cowl top cover. (Refer to "Cowl Top Cover")

5.	Disconnect the expansion valve from the evaporator core. (Refer to Heating,Ventilation And Air Conditioning - "Heater Unit")

6.	Disconnect the inlet and outlet heater hoses from the heater unit. (Refer to Heating,Ventilation And Air Conditioning - "Heater Unit")

7.	Loosen the engine room cowl cross bar assembly mounting bolts (A).

8.	Remove both sides of front seat assembly. (Refer to Front Seat - "Front Seat Assembly")

9.	Remove the main crash pad assembly. (Refer to Crash Pad - "Main Crash Pad Assembly")

10.	Disconnect the steering column connectors. (Refer to Steering System - "Steering Column and Shaft")

11.	Loosen the mounting nuts and through bolts in the frontal area and lower the steering column. (Refer to Steering System - "Steering Column and Shaft")

12.	Remove the shift lever assembly (A). (Refer to Automatic Transaxle System - "Shift lever")

13.	Disconnect the airbag control module (SRSCM) connector (A).

14.	Disconnect the connector (A) and the mounting wiring fasteners in the front pillar. [Driver's] [Passenger's]

15.	Disconnect the passenger compartment junction box connectors (A).

16.	Disconnect the multi box connectors (A). [Driver's] [Passenger's]

17.	After loosening the nuts and bolts, remove the cowl cross bar and heater & blower unit (A) together.

18.	Disconnect the heater & blower unit connectors.

19.	Remove the heater and blower unit (A) from the cowl cross bar (B) after loosening the mounting nuts.

20.

Install in the reverse order of removal. • Make sure the crash pad fits onto the guide pins correctly. • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched. • Make sure the connectors are plugged in properly, and the antenna lead is connected properly. • Enter the anti- theft code for the radio, then enter the customer`s radio station presets. • Make sure that each of the assembly components operates properly. • Replace any damaged clips (pin-type retainers).

Cowl Cross Bar Assembly Components and Components Location

Component Location 1. Cowl cross bar assembly ...

Roof Trim

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