Hyundai Genesis: Brake System / Brake Pedal Repair procedures

Removal

1.	Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.	Remove the crash pad lower panel. (Refer to Body - "Crash Pad Lower Panel")

3.	Disconnect the stop lamp switch connector (A).

4.	Remove the brake pedal member mounting nut (A). Tightening torque : 19.6 ~ 25.5N.m (2.0 ~ 2.6kgf.m, 14.5 ~ 18.8lb-ft)

5.	Remove the snap pin (A) and clevis pin (B).

6.	Remove the brake pedal member assembly mounting nuts and then remove the brake pedal assembly. Tightening torque : 16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

Inspection

1.	Check the bushing for wear.

2.	Check the brake pedal for bending or twisting.

3.	Check the brake pedal return spring for damage.

4.

Check the stop lamp switch. (1) Connect a circuit tester to the connector of stop lamp switch, and check whether or not there is continuity when the plunger of the stop lamp switch is pushed in and when it is released. (2) The stop lamp switch is in good condition if there is no continuity when plunger (A) is pushed.

Installation

1.	To install, reverse the removal procedure.

2.	Adjust the brake pedal height and free play.

3.	Check the brake pedal operation after installing the brake pedal.

Brake Pedal Components and Components Location

Components 1. Brake pedal member assembly2. Stop lamp switch3. Clevis pin4. Snap pin5. Brake pedal stopper6. Return spring7. Bolt ...

Front Disc Brake Components and Components Location

Components 1. Caliper body2. Guide pin3. Locking pin4. Brake pad5. Cover plate 6. Pad spring7. Bleed screw ...

Other information:

Hyundai Genesis (DH) 2013-2016 Service Manual: Specifications

Specifications ITEM Specification Steering GearTypeRcak & pinionRack stroke156mmSteering angle (Max.)Inner43.78 ± 1.3°Outer34.5° Tightening Torques ItemSpecification Nmkgf.mib-ftTire wheel hub nut88.3 ~ 107.99.0 ~ 11.065.1 ~ 79.6Bolt connecting steering column to universal joint32.4 ...

Hyundai Genesis (DH) 2013-2016 Service Manual: Engine And Transaxle Assembly Repair procedures

Removal     • Use fender covers to avoid damaging painted surfaces. • To avoid damage, unplug the wiring connectors carefully while holding the connector portion.     • Mark all wiring and hoses to avoid misconnection. • ...